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MIC2238
2.5MHz Dual Phase PWM Buck Regulator
General Description
The Micrel MIC2238 is dual output 2-phase synchronous buck (step down) PWM DC/DC switching regulator. Power conversion efficiencies of above 95% are easily obtainable for a wide range of applications and loads. An ultra-low quiescent current of 28A at light loads assures minimum current draw in battery powered applications that require standby modes. The 2.5MHz PWM operation of MIC2238 allows the use of miniature 1H, 2.2H or 4.7H inductor with the use of 2.2F ceramic output capacitor. The MIC2238 operates from 2.5V to 5.5V input and is available in fixed output voltage versions to save space and reduce external component count. The MIC2238-AA's (adjustable version) output voltage versions can be programmed as low as 0.8V For applications that require the lowest noise performance, the /FPWM pin allows the automatic Trickle mode to be disabled, remaining in full PWM mode. To maximize battery life in low-dropout conditions, MIC2238 can operate with a maximum duty cycle of 100%. The MIC2238 is available in a space-saving 3mm x 3mm MLF(R)-12L package with a junction temperature range from -40C to +125C. Data sheets and support documentation can be found on Micrel's web site at www.micrel.com.
Features
* * * * * * * * * * * * * * * * Input voltage range: 2.5V to 5.5V Dual output voltages running out of phase 28A quiescent current Fixed output voltage versions Adjustable version down to 0.8V Low noise 2.5MHz PWM operation 800mA output current capability for each channel Stable with 2.2H inductor, 2.2F ceramic cap Automatic switching into light load mode of operation /FPWM pin allows low noise all-PWM mode operation Power good output with internal 5A current source allows sequencing with programmable delay time Internal soft-start 1A shutdown current Built-in soft-start circuitry Current limit protection Pb-Free 3mm x 3mm MLF(R)-12L package
Applications
* Cellular phones * PDAs * Digital Cameras * MP3 Players ___________________________________________________________________________________________________________
Typical Application
MLF and MicroLead Frame are registered trademarks of Amkor Technology, Inc. Micrel Inc. * 2180 Fortune Drive * San Jose, CA 95131 * USA * tel +1 (408) 944-0800 * fax + 1 (408) 474-1000 * http://www.micrel.com
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M9999-040810-C
Micrel, Inc.
MIC2238
Ordering Information
Part Number MIC2238-AAYML MIC2238-521YML MIC2238-G4YML MIC2238-GF9YML MIC2238-GFHYML MIC2238-GSYML MIC2238-GWYML MIC2238-J4YML MIC2238-S4YML MIC2238-SSYML
Note: Other voltages available. Contact Micrel Marketing for details. MLF is a GREEN RoHS compliant package. Lead finish is NiPdAu. Mold compound is Halogen Free.
(R)
VOUT1 Adj. 1.28V 1.8V 1.8V 1.8V 1.8V 1.8V 2.5V 3.3V 3.3V
VOUT2 Adj. 1.65V 1.2V 1.545V 1.575V 3.3V 1.6V 1.2V 1.2V 3.3V
Junction Temperature Range -40C to +125C -40C to +125C -40C to +125C -40C to +125C -40C to +125C -40C to +125C -40C to +125C -40C to +125C -40C to +125C -40C to +125C
Package 12-Pin 3mm x 3mm MLF(R) 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF 12-Pin 3mm x 3mm MLF
(R) (R) (R) (R) (R)
Lead Finish Pb-Free Pb-Free Pb-Free Pb-Free Pb-Free Pb-Free Pb-Free Pb-Free Pb-Free Pb-Free
12-Pin 3mm x 3mm MLF(R)
(R) (R) (R)
Pin Configuration
Adjustable MIC2238-AAYML (R) 12-Pin MLF (ML) (Top View)
Fixed MIC2238-xxYML 12-Pin MLF(R) (ML) (Top View)
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Pin Description
Pin Number Adjustable 1 Pin Number Fixed - FB2 Feedback 2: For adjustable voltage options connect the external resistor divider network to FB2 to set the output voltage of regulator 2. Nominal value is 0.8V. Enable 2 input. Logic low powers down regulator 2. Logic high powers up regulator 2. MIC2238 features built-in softstart circuitry that reduces in-rush current and prevents the output voltage from overshooting at start up. Analog Supply Voltage: Supply voltage for the analog control circuitry. Requires bypass capacitor to GND. Switch node for regulator 2, connected to external inductor. Analog (signal) ground. Power ground. Forced PWM Mode Bar. Grounding this pin forces the device to stay in constant frequency PWM mode only. Pulling this pin high enables automatic Trickle mode operation. Switch node for regulator 1, connected to external inductor. Supply Voltage: Supply voltage for the internal switches and drivers. Power Good Output. This output is pulled down unless the regulator 1 output voltage is within +6.25% and -8.5% of regulation. After the output voltage is in regulation, the output starts to go high with an internal 5A current source. A delay time could be programmed by tying a capacitor to this pin. Enable 1 input. Logic low powers down regulator 1. Logic high powers up regulator 1. MIC2238 features built-in softstart circuitry that reduces in-rush current and prevents the output voltage from overshooting at start up. Feedback 1: For adjustable voltage options connect to the external resistor divider network to FB1 to set the output voltage of regulator 1. Nominal value is 0.8V. Output Voltage 2. For fixed output voltage options connect OUT2 to the output voltage of regulator 2. Output Voltage 1. For fixed output voltage options connect OUT1 to the output voltage of regulator 1. Ground, backside pad. Pin Name Pin Name
2
2
EN2
3 4 5 6 7 8 9
3 4 5 6 7 8 9
AVIN SW2 AGND PGND /FPWM SW1 VIN
10
10
PGOOD
11
11
EN1
12 - - EP
- 1 12 EP
FB1 OUT2 OUT1 GND
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Absolute Maximum Ratings(1)
Supply Voltage (VIN) .......................................................+6V Enable 1 Voltage ................................................ +6V Enable 2 Voltage ............................................... +6V Logic Input Voltage (VEN, VFPWM)............................ VIN to 0V Storage Temperature (TS) .........................-65C to +150C ESD .............................................................................. 2KV
Operating Ratings(2)
Supply Voltage (VIN) ........................................ 2.5V to 5.5V Junction Temperature (TJ) .........................-40C to +125C Package Thermal Resistance (JA) ..........................60C/W
Electrical Characteristics(4)
TA = 25C with VIN = VEN1 = VEN2 =3.6V, VOUT1, VOUT2, L= 2.2H, C = 2.2F, unless otherwise specified. Bold values indicate -40C TJ +125C.. Parameter Condition Min Typ Max Units
Supply Voltage and Current Supply Voltage Range UVLO (rising) UVLO Hysteresis PWM Mode Supply Current Trickle Mode Supply Current Shutdown Quiescent Current Output Voltage Accuracy Feedback voltage, VFB Output voltage, VOUT Feedback bias current Output Voltage Line Regulation Output Voltage Load Regulation 2.5V VIN 5.5V VIN = 5V, IOUT = 10mA to 800mA, /FPWM = 0V VIN = 3V; IOUT = 10mA to 800mA, /FPWM = 0V Ripple in Trickle Mode Logic Inputs EN Input Threshold EN Input Current /FPWM Input Threshold On Off /FPWM Input Current 0.3xVIN 0.01 1 On Off 0.3 0.8 0.7 0.01 1 0.6xVIN 1.2 V V A V V A Vin=3.6V; Iout = 1mA; COUT = 2.2F, L = 2.2H. Adjustable Fixed Output Options 0.780 -2.5 10 0.1 0.5 0.8 0.820 +2.5 V % nA % /FPWM = Low; VOUT1, VOUT2= 1.03 * VNOM (not switching) /FPWM = High; VOUT1, VOUT2= 1.03 * VNOM (not switching) VEN = 0V 2.5 2.3 2.4 100 560 28 0.1 950 50 1 5.5 2.5 V V mV A A A
0.5 40
% mV
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Electrical Characteristics (cont.)(4)
Parameter Protection Current Limit Over Temperature Shutdown Hysteresis Control Maximum Duty Cycle Oscillator PWM Mode Frequency Power Good Power Good Reset Threshold PGOOD Series Resistance PGOOD Pull-Up Current Power Switch Switch On-Resistance ISW = 150mA (PFET) ISW = 150mA (NFET)
Notes: 1. Exceeding the absolute maximum rating may damage the device. 2. The device is not guaranteed to function outside its operating rating. 3. Devices are ESD sensitive. Handling precautions recommended. Human body model, 1.5k in series with 100pF. 4. Specification for packaged product only.
Condition
Min
Typ
Max
Units
Peak Switch Current, VOUT = 0V
0.9
1.2 20
1.8
A C
VFB = 0.7V
100
%
2.125
2.5
2.875
MHz
Upper Threshold Lower Threshold -14
6.25 -8.5 1
12
% k A
1.4
Output within 8.5% of regulation
5
0.4 0.35
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Typical Characteristics
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Functional Characteristics
VIN = 3.6V, VOUT = 1.8V, L = 2.2H, /FPWM = 0 VIN = 3.6V, VOUT = 1.8V, L = 2.2H, /FPWM = 3.6V
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Functional Characteristics (continued)
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Functional Block Diagram
Functional Description
VIN VIN provides power to the MOSFETs for the switch mode regulator section, along with the current limiting sensing. Due to the high switching speeds, a 10F capacitor is recommended close to VIN and the power ground (PGND) pin for bypassing. Please refer to layout recommendations. AVIN Analog VIN (AVIN) provides power to the analog supply circuitry. AVIN and VIN must be tied together. Careful layout should be considered to ensure high frequency switching noise caused by VIN is reduced before reaching AVIN. A 1F capacitor as close to AVIN as possible is recommended. See layout recommendations for detail. EN1 Enable 1 controls the on and off state of regulator 1. A high logic on Enable 1 (EN1) activates regulator 1 while a low logic deactivates regulator 1. MIC2238 features built-in soft-start circuitry that reduces in-rush current and prevents the output voltage from overshooting at start up.
EN2 Enable 2 controls the on and off state of regulator 2. A high logic on Enable 2 (EN2) activates regulator 2 while a low logic deactivates regulator 2. MIC2238 features built-in soft-start circuitry that reduces in-rush current and prevents the output voltage from overshooting at start up. /FPWM The Forced PWM Mode selects the mode of operation for this device. Grounding this pin forces the device to stay in constant frequency PWM mode only. Pulling this pin high enables automatic selection of Trickle or PWM mode operation, depending on the load. While /FPWM is high and the load is below 100mA, the device will go into Trickle mode. If the load is above 100mA, PWM mode will automatically be selected. Do not leave this pin floating. PGOOD The Power Good Output is pulled down unless the regulator 1 output voltage is within +6.25% or -8.5% of regulation. When the output voltage is in regulation, the PGOOD capacitor will be charged to AVIN by an internal 5A current source through a 1k resistor. The charge
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MIC2238 designs using the adjustable output voltage option. To reduce battery current draw, a 100K feedback resistor is recommended from the output to the FB pin (R1). Also, a feedforward capacitor should be connected between the output and feedback (across R1). The large resistor value and the parasitic capacitance of the FB pin can cause a high frequency pole that can reduce the overall system phase margin. By placing a feedforward capacitor, these effects can be significantly reduced. Refer to the Feedback section for recommended feedforward capacitor values. SW1/SW2 The switch (SW) pin connects directly to the inductor and provides the switching current necessary to operate in PWM mode. Due to the high speed switching on this pin, the switch node should be routed away from sensitive nodes. PGND Power ground (PGND) is the ground path for the high current PWM mode. The current loop for the power ground should be as small as possible and separate from the Analog ground (AGND) loop. Refer to the layout considerations for more details. AGND Signal ground (AGND) is the ground path for the biasing and control circuitry. The current loop for the signal ground should be separate from the Power ground (PGND) loop. Refer to the layout considerations for more details.
Figure 1. Power Good Circuit FB1/FB2 The feedback pin (FB) provides the control path to control the output. For adjustable versions, a resistor divider connecting the feedback to the output is used to adjust the desired output voltage. The output voltage is calculated as follows:
R1 VOUT = VREF x + 1 R2
where VREF is equal to 0.8V. A feedforward capacitor is recommended for most
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MIC2238 or 4.7H inductor with a 2.2F ceramic (X5R) output capacitor. Feedback The MIC2238 provides a feedback pin to adjust the output voltage to the desired level. This pin connects internally to an error amplifier. The error amplifier then compares the voltage at the feedback to the internal 0.8V reference voltage and adjusts the output voltage to maintain regulation. Calculating the resistor divider network for the desired output is as follows;
R2 = R1 VOUT - 1 V REF
Applications Information
Input Capacitor A minimum 2.2F ceramic is recommended on the VIN pin for bypassing. X5R or X7R dielectrics are recommended for the input capacitor. Y5V dielectrics, aside from losing most of their capacitance over temperature, they also become resistive at high frequencies. This reduces their ability to filter out high frequency noise. Output Capacitor The MIC2238 was designed specifically for use with a 2.2F or greater ceramic output capacitor. The output capacitor requires either an X7R or X5R dielectric. Y5V and Z5U dielectric capacitors, aside from the undesirable effect of their wide variation in capacitance over temperature, become resistive at high frequencies. Inductor Selection Inductor selection will be determined by the following (not necessarily in the order of importance); * * * Inductance Rated current value Size requirements
* DC resistance (DCR) The MIC2238 was designed for use with a 1H, 2.2H, or 4.7H inductor. For a better load transient response, a 1H inductor is recommended. For better efficiency, a 4.7H inductor is recommended. Maximum current ratings of the inductor are generally given in two methods; permissible DC current and saturation current. Permissible DC current can be rated either for a 40C temperature rise or a 10% to 20% loss in inductance. Ensure the inductor selected can handle the maximum operating current. When saturation current is specified, make sure that there is enough margin that the peak current will not saturate the inductor. The size requirements refer to the area and height requirements that are necessary to fit a particular design. Please refer to the inductor dimensions on their datasheet. DC resistance is also important. While DCR is inversely proportional to size, DCR can represent a significant efficiency loss. Refer to the Efficiency Considerations. Compensation The MIC2238 is an internally compensated, current mode buck regulator. Current mode is achieved by sampling the peak current and using the output of the error amplifier to pulse width modulate the switch node and maintain output voltage regulation. The MIC2238 is designed to be stable with a 1H, 2.2H
Where VREF is 0.8V and VOUT is the desired output voltage. A 100K from the output to the feedback is recommended for R1. Larger resistor values require an additional capacitor (feed- forward) from the output to the feedback. The large high side resistor value and the parasitic capacitance on the feedback pin (~10pF) can cause an additional pole in the control loop. The additional pole can create a phase loss at high frequencies. This phase loss degrades transient response by reducing phase margin. Adding feedforward capacitance negates the parasitic capacitive effects of the feedback pin. Refer to Table 1 for recommended feedforward capacitor values. Recommended CFF Total Feedback Resistance 22pF 1M - 2M 47pF 500k -1M 100pF 100k - 500k 180pF 10k - 100k Table 1. Recommended Feed-Forward Capacitor Large feedback resistor values increase impedance, making the feedback node more susceptible to noise pick-up. A feed-forward capacitor would also reduce noise pick-up by providing a low impedance path to the output. Efficiency Considerations Efficiency is defined as the amount of useful output power, divided by the amount of power supplied.
V xI Efficiency_% = OUT OUT x 100 V xI IN IN
Maintaining high efficiency serves two purposes. It reduces power dissipation in the power supply, reducing the need for heat sinks and thermal design considerations and it reduces consumption of current for 11
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Micrel, Inc. battery powered applications. Reduced current draw from a battery increases the devices operating time and is critical in hand held devices. There are two types of losses in switching converters; DC losses and switching losses. DC losses are simply the power dissipation of I2R. Power is dissipated in the high side switch during the on cycle. Power loss is equal to the high side MOSFET RDSON multiplied by the Switch Current2. During the off cycle, the low side N-channel MOSFET conducts, also dissipating power. Device operating current also reduces efficiency. The product of the quiescent (operating) current and the supply voltage is another DC loss. The current required driving the gates on and off at a constant 2.5MHz frequency and the switching transitions make up the switching losses.
MIC2238 This improves efficiency by reducing DC losses in the device. All but the inductor losses are inherent to the device. In which case, inductor selection becomes increasingly critical in efficiency calculations. As the inductors are reduced in size, the DC resistance (DCR) can become quite significant. The DCR losses can be calculated as follows;
L_Pd = Iout 2 x DCR
From that, the loss in efficiency due to inductor resistance can be calculated as follows;
VOUT x IOUT x 100 Efficiency_Loss = 1 - V OUT x IOUT + L_Pd
Efficiency loss due to DCR is minimal at light loads and gains significance as the load is increased. Inductor selection becomes a trade-off between efficiency and size in this case. Trickle Mode Operation Trickle Mode operation is achieved by clamping the minimum peak current to approximately 150mA. This forces a PFM mode by comparing the output voltage to the internal reference. If the voltage is less than 0.8V, the MIC2238 turns on the high side until the peak inductor current reaches approximately 150mA. A separate comparator then monitors the output voltage. If the feedback voltage is greater than 0.8V, the high side switch is used as a 10A current source, never turning completely off. This creates a highly efficient light load mode by increasing the time it takes for the output capacitor to discharge, delaying the amount of switching required and increasing light load efficiency. When the load current is greater than approximately 100mA, the MIC2238 automatically switches to PWM mode. FPWM Operation In Forced PWM Mode (/FPWM=LOW) the MIC2238 is forced to provides constant switching at 2.5MHz with synchronous internal MOSFETs throughout the load current.
The Figure above shows an efficiency curve. From no load to 100mA, efficiency losses are dominated by quiescent current losses, gate drive and transition losses. By Forcing the MIC2238 into Trickle Mode (/FPWM=High), the buck regulator significantly reduces the required switching current by entering into a PFM (Pulse Frequency Modulation) mode. This significantly increases efficiency at low output currents. Over 100mA, efficiency loss is dominated by MOSFET RDSON and inductor losses. Higher input supply voltages will increase the Gate to Source threshold on the internal MOSFETs, reducing the internal RDSON.
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MIC2238 Adjustable Option (1.8V, 3.3V)
Bill of Materials
Item Part Number Manufacturer Description Qty
C1 C2 C3 C4, C7 C5, C6 L1, L2 R1 R2, R4 R3 R5, R6 U1
1. TDK: www.tdk.com
C1608X5R0J106K C1005X5R0J105K C0603Y391KXXA 0603ZD225MAT VJ0603A220KXXAT CDRH2D11/HPNP-2R2NC LQH43CN2R2M03 CRCW06031374FT1 CRCW06034423FT1 CRCW06035493FT1 CRCW06031002FRT1 MIC2238-AAYML
TDK TDK Vishay AVX Vishay Sumida Murata Vishay Vishay Vishay Vishay Micrel
10F Ceramic Capacitor, 6.3V, X5R, Size 0603 1F Ceramic Capacitor, 6.3V, X5R, Size 0402 390pF Ceramic Capacitor, 25V, X7R, Size 0603 2.2F Ceramic Capacitor, 6.3V, X5R,. Size 0603 22pF Ceramic Capacitor, 25V, NPO, Size 0603 2.2H, 1.1A Isat., 120m, (1.2mmx3.2mmx3.2mm) 2.2H, 900mA Isat., 110m, (2.6mmx3.2mm, 4.5mm) 1.37M, 1%, Size 0603 442k, 1%, Size 0603 549k, 1%, Size 0603 10k, 1%, Size 0603 2.5MHz Dual Phase PWM Buck Regulator
1 1 1 2 2 2 1 2 1 2 1
2. Murata: www.murata.com 3. Sumida: www.sumida.com 4. Vishay-Dale: www.vishay.com 5. AVX: www.avx.com 6. Micrel, Inc: www.micrel.com
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Layout Recommendations
Top Layer
AGND Layer
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MIC2238
Layout Recommendations
VIN and AVIN Layer
PGND Layer
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Package Information
(R) 12-Pin 3mm x 3mm MLF (ML)
MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com
The information furnished by Micrel in this data sheet is believed to be accurate and reliable. However, no responsibility is assumed by Micrel for its use. Micrel reserves the right to change circuitry and specifications at any time without notification to the customer. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser's use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser's own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. (c) 2007 Micrel, Incorporated.
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